SELECTIVE SOLDERING MACHINE PROGRAMMING SOFTWARE
ProntoSELECTIVE-SOLDERING is used by electronic
manufacturers to quickly program their Selective Soldering machines.
ProntoSELECTIVE-SOLDERING helps program most popular Selective Soldering
machines such as ACE Production Technologies, RPS Automation, Vitronics Soltec,
APS NOVASTAR, Pillarhouse Soldering Systems, etc. ProntoSELECTIVE-SOLDERING
quickly converts your CAD or GERBER files to Selective Soldering machine program
files. Some of the features are:
- Creates optimized fluxing and soldering path routines.
- Collision avoidance - lowering and raising the head to avoid
components, etc.
- Keep-out areas.
- Handles panelized PC Boards.
- Nozzle selection information.
ProntoSELECTIVE-SOLDERING also
creates process sheets for assembly aids and to document your assembly process
and produce kitting labels. Additionally ProntoSELECTIVE-SOLDERING provides
extremely fast PC Board first article inspection and general inspection.
Instantly receive a report containing device and package type counts with
quotation and cost estimations. Also as a customer you are allowed to
distribute the Unisoft Free PC Board Viewer Software to your production floor,
vendors, customers, etc. to aid assembly, 1st article inspection, general
inspection, repair/rework, technician debug, for better communications, etc (No
need to purchase additional licenses).
Do you have special problems - For example: You do not have the native CAD files
for your project. You only have the Gerber Files and a BOM (Bill Of Materials).
You need to program your Selective Soldering Equipment and you do not know where
to turn. Our software can do it for you! The software takes your gerber files
and BOM and creates optimized fluxing and soldering path routines for your
Selective Soldering equipment. Of course the software also imports virtually
all standard native CAD file types too!
-Test drive today: Click here to download the ProntoSELECTIVE-SOLDERING software.
For more information call (203) 913-0782 .
Why Companies
Choose Unisoft:
The
History
The Clients
The Price
ProntoSELECTIVE-SOLDERING software ( www.unisoft-cim.com/solder.htm ) is a cost effective solution for making your job easier and saving your company money. In minutes Unisoft ProntoSELECTIVE-SOLDERING software translates CAD or Gerber and Bill of Materials (BOM) files into optimized fluxing and soldering path routines. This data is then used by Process Engineers to program their Selective Soldering equipment. ProntoSELECTIVE-SOLDERING also creates process sheets for assembly aids and to document your assembly process and kitting labels. Additionally ProntoSELECTIVE-SOLDERING provides extremely fast PC Board first article inspection and general inspection. Instantly receive a report containing device and package type counts with quotation and cost estimations. Also as a customer you are allowed to distribute the Unisoft Free PC Board Viewer Software to your production floor, vendors, customers, etc. to aid assembly, 1st article inspection, general inspection, repair/rework, technician debug, for better communications, etc (No need to purchase additional licenses). ProntoSELECTIVE-SOLDERING is reasonably priced and available for rental or purchase.
Sample Selective Soldering machine setup files (all popular machine specific formats supported):
- ACE Selective Soldering G-Code
G0 G49 G40 G17 G80 G50 G90
(FLUX)
O2000
G0 X-0.875 Y-0.120
M8021
M8020
G0 X-0.930 Y0.175
M8021
G0 X-0.930 Y0.175
G0 X-1.000 Y0.350
G0 X-0.930 Y0.425
G0 X-0.930 Y0.675
G0 X-1.000 Y0.850
G0 X-0.930 Y0.925
(SOLDER)
O2001
G0 X-0.875 Y-0.120
G0 Z0.55
G0 X-0.930 Y0.175
G0 Z0.695
G1 X-0.930 Y0.175 (DS1)
G1 X-1.000 Y0.350 (DS1)
G1 X-0.930 Y0.425 (DS1)
G1 X-0.930 Y0.675 (DS1)
G1 X-1.000 Y0.850 (DS1)
G1 X-0.930 Y0.925 (DS1)
G1 X-0.930 Y1.175 (DS2)
G1 X-1.000 Y1.350 (DS2)
G1 X-0.930 Y1.425 (DS2)
G1 X-0.930 Y1.675 (DS2)
RefDes PartNumber Shape X Y Rotation Layer
J1 381200-40-1 CONNECTOR_THRU-HOLE -0.238 1.250 0 TOP
J1 381200-40-1 CONNECTOR_THRU-HOLE -0.238 1.250 0 TOP
CR1 385848-05-6 2-PIN THRU-HOLE -0.175 2.400 161 TOP
CR2 385848-05-6 2-PIN THRU-HOLE -2.550 1.850 342 TOP
P1 386754-99-4 CONNECTOR_THRU-HOLE -6.710 1.225 270 TOP
P2 389148-06-7 CONNECTOR_THRU-HOLE -5.650 1.150 90 TOP
IC4 360-0834 90 1.575 1.475
R24 111-0122 270 2.750 3.200
R26 111-0103 270 2.250 3.200
C211 003-W2122104K 5315 4360 0 0402 CAP .1UF 10V CERAMIC 0402
C194 003-W212A104K 567 5 3955 0 0402 CAP .1UF 10V CERAMIC 0402
C125 600-RW1120JW 6145 1575 180 0603 CAP RF 12 PF 600 SERIES
C116 007-1213H473K 5625 1410 90 0603 CAP .047UF 50V CERAMIC 0603
C117 003-0012A104K 8300 1215 0 0402 CAP .1UF 10V CERAMIC 0402
C148 120-77131H121J 5625 2660 90 0603 CAP CERAMIC 120PF 50V 0603 SMD
Part Count=82
#00000001=-869950,539750,180,395422-01-9,U11,SOIC8,I/O CONTROLLER
#00000002=-1155700,273050,90,391818-06-6,U3,SOIC48,74HC14
#00000003=-869950,406400,180,395422-01-9,U12,SOIC8,ILD251
#00000004=-1447800,520700,90,391829-03-3,U4,SOIC20W,74HCT640
<xml version="1.0">
<unisoft version="1.0" units="mils">
<board name="C:\PROGRAM FILES\UNISOFT\SAMPLE.CAD" width="6910" height="2575">
</board>
<layers>
<layer name="TOP" top="true" bottom="false" sequence="1"/>
<layer name="4" top="false" bottom="false" sequence="2"/>
<layer name="5" top="false" bottom="false" sequence="3"/>
<layer name="BOTTOM" top="false" bottom="true" sequence="4"/>
</layers>
<nets>
<net name="BUFCLK"/>
<net name="IOMCLK"/>
<net name="IDI-16"/>
</component>
<component name="R36" x="-3800" y="550" devicetype="SMD" partno="391729-02-0" layer="BOTTOM">
<outline>
<line x1="-3831" y1="651" x2="-3769" y2="651"/>
<line x1="-3769" y1="651" x2="-3769" y2="449"/>
<line x1="-3769" y1="449" x2="-3831" y2="449"/>
<line x1="-3831" y1="449" x2="-3831" y2="651"/>
</outline>
<pins>
<pin name="1" x="-2250" y="500" component="CR24" net="N_867" pin1="true"/>
<pin name="2" x="-1950" y="400" component="CR24" net="CGND"/>
<pin name="1" x="-1625" y="1425" component="CR13" net="N_829" pin1="true"/>
<pin name="2" x="-1325" y="1325" component="CR13" net="N_871"/>
<traces>
<trace x1="-4575" y1="2000" x2="-4600" y2="1975" net="-RDLTCH" layer="BOTTOM"/>
<trace x1="-4600" y1="1975" x2="-4600" y2="1950" net="-RDLTCH" layer="BOTTOM"/>
<trace x1="-5475" y1="1025" x2="-5475" y2="1100" net="-IOMRD" layer="BOTTOM"/>
<trace x1="-5725" y1="1575" x2="-5725" y2="1625" net="BUFCLK" layer="BOTTOM"/>
Quotation and cost estimation reports
Import your PC Board into the Unisoft software and you instantly receive a report containing component counts for top and bottom of the PC Board broken down by SMT, Fine pitch, BGA’s, Thru-hole, etc. This is a great time saver for Contract and OEM manufacturer.
PC Board: G23452 Rev X1
Date: 5-22-08
Estimated base build price total per board = $245.34
SMT 2 pins 0402 package type and smaller: .040 inch and smaller distance between pin 1 & 2.
Top - 25 = total device count, 50 = total pin count
Bottom - 10 = total device count, 20 = total pin count
Part #'s - 6 = total part numbers
Base price: $53.50 = ( 0.10 * device count ) + ( 100/12 * part #'s )
SMT (fine pitch) 8 pins and greater and 30 mils or less pin spacing.
Top - 8 = total device count, 480 = total pin count
Bottom - 0 = total device count, 0 = total pin count
BGA's - 2 included in above count.
Part #'s - 4 = total part numbers
Base price: $34.85 = ( 0.12 * device count ) + ( 100/12 * part #'s ) + ( 0.14 * BGA )
Assembly and Process Sheets
The Unisoft software allows you to quickly create matching assembly lists and assembly drawing sheets for each step in the assembly process. Part numbers are automatically assigned to the assembly step you wish (for example: Step 1 for Hand Inserts, Step 2 Chip Shooter components, etc). The part numbers are then automatically uniquely colored. If needed, overlay annotation notes can be added to each step. Next for each step matching assembly lists and assembly drawings are created. These drawings can either be printed or save to a file (PDF Adobe, etc.) or displayed on the screen.
Click here to download a sample of process and assembly sheet documentation created by this software.
Kitting Labels
The Unisoft software allows you to quickly create Kitting Labels for fast and accurate electronic component kitting. Quickly select the component part numbers for which you wish kitting labels created. Each label contains the part number, unique part number color, step number, p/n description, reference designator, etc. Fast and easy electronic kitting labels for kitting work orders.
First Article Inspection
Generally First Article Inspection is done on the first PC Boards assembled. When the assembly inspection is satisfactory at that point the PC Board can be built reliably in quantity.
The Unisoft software allows you to BLINK all the components
in each part number. The
person doing the first article inspection would check
that each of those components are correctly
installed. If all where correct then they would click
the DRAW button to color those components to indicate they are
correct. A check mark is
placed next to the part number indicating it has
been completed. The inspector would continue this process for each part
number until all part numbers are colored at which point that would indicate
the PC Board was assembled correctly. At that point the PC Board can be
built in quantity.
Quotation
and cost estimation reports
Import your PC Board
into the Unisoft software and you instantly
receive a report containing component counts for top and bottom of the PC
Board broken down by SMT, Fine pitch, BGA’s, Thru-hole, etc. This is a great
time saver for Contract and OEM manufacturer.
EXAMPLE:
Report type: Device/package type count with quotation and cost estimation
generation.
PC Board: G23452 Rev X1
Date: 5-22-08
Estimated base build price total per board = $245.34
SMT 2 pins 0402 package type and smaller: .040 inch and smaller distance
between pin 1 & 2.
Top -
25 = total device count, 50 = total pin count
Bottom -
10 = total device count, 20 = total pin count
Part #'s -
6 = total part numbers
Base price: $53.50
= ( 0.10 * device count ) + ( 100/12 * part #'s )
SMT 2 pins greater than 0402 package type: Greater than .040 inch distance
between pin 1 & 2.
Top -
112 = total device count, 224 = total pin count
Bottom -
40 = total device count, 80 = total pin count
Part #'s -
3 = total part numbers
Base price: $37.16
= ( 0.08 * device count ) + ( 100/12 * part #'s )
SMT 8 pins and greater and 30 mils or less pin spacing (fine pitch):
Top -
8 = total device count, 480 = total pin count
Bottom -
0 = total device count, 0 = total pin count
BGA's -
2 included in above count.
Part #'s -
4 = total part numbers
Base price: $34.85
= ( 0.12 * device count ) + ( 100/12 * part #'s ) + (
0.14 * BGA )
SMT 8 pins and greater and greater than 30 mils pin spacing:
Top -
22 = total device count, 820 = total pin count
Bottom -
0 = total device count, 0 = total pin count
BGA's -
8 included in above count.
Part #'s -
7 = total part numbers
Base price: $61.49
= ( 0.10 * device count ) + ( 100/12 * part #'s ) + (
0.12 * BGA )
Thru-hole 2 pins:
Top -
36 = total device count, 72 = total pin count
Bottom -
0 = total device count, 0 = total pin count
Part #'s -
8 = total part numbers
Base price:
$9.00 = ( 0.25 * device count ) + ( 0.00 * part #'s )
Free PC Board Viewer Software
The Unisoft software outputs a single file that is compatible with the royalty free VIEWER software. Customers are licensed to distribute the VIEWER software and your single board file to your production floor, vendors, customers, etc. to aid assembly, 1st article inspection, general inspection, repair/rework, technician debug, for better communications, etc. No need to purchase additional licenses. The free VIEWER assists assembly personnel, technician troubleshooting, repair personnel, enhances communications internally and with customers and outside vendors. Our customers typically put the VIEWER and the board files for each of their PCB assemblies on their network so that it can be accessed by everyone to improve productivity.
As a bonus the output created is compatible with our ProntoVIEW-MARKUP software and all other UniSOFT FACTORY modules. With VIEW-MARKUP you can display the PC Board assembly, create process assembly instruction documents and actively search components, pins, etc. Click here for more VIEW-MARKUP information Call (203) 913-0782 for details.